Heat pumps are hot, but commercial retrofits face cold realities – GWC Mag

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Heat pumps are gaining recognition across many parts of the U.S. for their energy efficiency and reduced greenhouse gas emissions compared with other building heating and cooling options. The U.S. Climate Alliance, a bipartisan coalition of 25 governors, recently pledged to increase heat pump installations across their states to reach 20 million by 2030. Currently, the U.S. has about 4.8 million heat pump installations, according to RMI, a clean energy think tank. 

Adoption varies from state to state. In Massachusetts, concerns about initial expenses and the intricacies involved in selecting appropriate heat pump equipment have slowed adoption, putting the state behind counterparts like Maine, which has already surpassed its 2025 target of 100,000 heat pumps. Maine Gov. Janet Mills recently established a more ambitious target of reaching 175,000 heat pumps by 2027. 

Facilities managers looking to deploy heat pumps in existing buildings have concerns about cost— despite the availability of federal incentives — as well as the significant work and disruption that can come with retrofits. 

Physical challenges

The feasibility of retrofitting existing buildings with heat pumps varies from building to building. “It’s certainly a proven technology. [But] just doing a swap-out of your HVAC system for a heat pump system may not be the best strategy,” said Ryan Colker, vice president of innovation at the International Code Council.

Kailash Viswanathan, director of energy at Arch Energy, a subsidiary of Consigli Construction, names two significant challenges: First, building occupancy. The ability to make such a significant renovation in a building is “very much occupant-driven,” Viswanathan said. “If it’s a centralized plan, it’s easier. But you still have to get into the building. You have to open up walls and change pipes to make it happen. [In most cases], such changes can be made only when occupants are leaving or when there’s a turnover of tenants.”

Second is maintaining space heating and water heating temperatures. Heat pumps work best at lower water temperatures, Viswanathan said. Retrofitting heat pumps in existing buildings will involve reducing the water temperature from 180 degrees Fahrenheit to 120 degrees to 140 degrees Fahrenheit, he said. To achieve the same level of heat with lower-temperature water requires a greater flow rate. “That means you need to increase the diameter of the pipes. And that involves getting into an occupant’s space and removing and changing the pipes. That’s disruptive,” he said. “That’s why there are 10- to 12-year plans. It’s not going to happen overnight. And challenging buildings, like historic buildings, will take a longer time to retrofit — about 20 years or so.”

Viswanathan is part of a team retrofitting heat pumps into a high-rise building at 345 Hudson St. in New York City. This inaugural initiative by the New York State Energy Research and Development Authority aims to rapidly electrify one of New York City’s century-old buildings. “We help engineers [and the clients] find solutions and … figure out what the best way [is] to reduce carbon emissions in this building,” he said.

“Facilities managers are always part of the decision-making process,” he added. ”They think about what challenges are involved in operating, maintaining and controlling heat pump technology better. There’s a lot of automation that comes with it, and they have to learn that.”

Economic challenges

Another significant barrier: Installing heat pumps in existing buildings is expensive. Estimates from Rosen Consulting Group suggest that the overall cost in 2022 of retrofitting a typical gas-powered office building in New York state with a ground-source heat pump ranges from $17 to $24 per square foot, while the cost for an air-source heat pump would range from $12 to $21 per square foot. Those estimates include heat pump water heaters, necessary infrastructure and electrical upgrades. The report notes that heat pump retrofits in office buildings have the potential to create “significant energy bill savings” on an ongoing basis, although estimates of those savings were predicated upon additional building shell improvements that would incur additional costs. The Inflation Reduction Act makes it possible to obtain federal tax credits and state-administered rebates to offset heat pump purchase and installation costs. 

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